Petroleum
Pharmaceuticals
Food processing
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| Quantity: | |
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Customizable Design: Tailored to user-specific conditions (pressure, temperature, operating medium, nozzle specifications, support orientation). Available in vertical, horizontal, and stirred configurations to fit diverse production layouts.
Superior Material Performance: Constructed with high-quality stainless steel (or carbon steel) to resist corrosion from acidic/alkaline media, high temperatures, and high pressure—critical for safe operation in chemical and environmental processes.
Multi-Functional Adaptability: Suitable for atmospheric, medium-low pressure, polymerization, and ethoxylation processes. Supports mixing, reaction, heating, and cooling in a single unit, reducing equipment redundancy.
Enhanced Safety: Built to withstand extreme process conditions (high temperature up to 300℃, pressure up to 10MPa) with pressure relief valves and leakage detection systems, complying with global safety standards.
Efficient Process Integration: Seamlessly integrates with wastewater treatment systems, chemical reaction lines, and VOCs abatement equipment, optimizing production efficiency and reducing energy waste.
The global stainless steel reactor market is growing at 4.8% CAGR, driven by expanding chemical, pharmaceutical, and environmental industries. Key market insights:
Rising demand for customized reactors in small-to-medium environmental projects (e.g., wastewater treatment plants, small-scale chemical enterprises).
Stringent safety regulations for high-pressure equipment, increasing adoption of corrosion-resistant stainless steel models.
Growth in pharmaceutical and food processing industries, where hygiene and material safety are paramount (stainless steel ensures non-contamination).
Complies with ASME BPVC and GB/T standards for pressure vessels, ensuring safe operation under high-pressure/high-temperature conditions.
Maintains structural integrity and corrosion resistance in media with pH 1-14, suitable for acidic/alkaline wastewater treatment and chemical reactions.
Supports precise temperature control (±5℃) and uniform mixing, improving product quality and reaction efficiency.
Reduces maintenance costs by 20% compared to traditional reactors, thanks to durable stainless steel construction and accessible components.
Parameter | Details |
Types | Atmospheric reactor, medium-low pressure reactor, polymerization reactor, ethoxylated vertical/horizontal reactor |
Material | Stainless steel (304/316L), carbon steel (customizable) |
Operating Pressure | Atmospheric to 10MPa |
Operating Temperature | -20℃ to 300℃ |
Mixing Configuration | Anchor, paddle, or turbine stirrers (optional) |
Volume Range | 50L to 5000L (customizable) |
Installation Type | Vertical/Horizontal |
Safety Features | Pressure relief valve, temperature/pressure sensors, leakage alarm |
Petroleum Industry: Crude oil refining, hydrocarbon processing, and additive synthesis reactions.
Pharmaceutical Industry: Drug synthesis, API production, and sterile mixing processes (complies with GMP standards).
Food Processing: Food additive production, beverage mixing, and thermal processing (hygienic stainless steel construction).
Chemical Industry: Polymerization, esterification, and neutralization reactions in fine chemical production.
Wastewater Treatment: Catalytic oxidation, pH adjustment, and chemical precipitation in industrial wastewater processing.
Coating Manufacturing: Resin synthesis, pigment dispersion, and coating formulation mixing.
Stainless steel (304/316L) is ideal for corrosive media (e.g., acidic wastewater, chemical reactions) and food/pharmaceutical applications. Carbon steel is suitable for non-corrosive media and lower-cost requirements.
The reactor is equipped with pressure relief valves, real-time pressure sensors, and automatic shutdown systems. We also provide on-site installation training to ensure operators understand safety protocols.
Routine maintenance (cleaning, seal inspection) is recommended every 3-6 months. The stainless steel body has a service life of 8-10 years, with replaceable stirrers and seals for extended usability.
